VEVOR Low Profile Floor Jack 2.5 Ton Heavy Steel Single Piston Hydraulic Pump Manual

Unlock the full potential of your VEVOR Low Profile Floor Jack 2.5 Ton Heavy Steel Single Piston Hydraulic Pump with our comprehensive product manual. This detailed guide is designed to provide you with all the information you need for seamless setup, optimal use, and troubleshooting. Whether you’re a professional mechanic or a DIY enthusiast, our user-friendly manual ensures you can maximize the functionality of your floor jack.

Every aspect of the VEVOR Low Profile Floor Jack is covered from initial assembly and maintenance tips to advanced operational guidelines.

The manual’s step-by-step instructions and clear illustrations make it easy to follow along, guaranteeing a smooth and efficient experience. Download the manual today to ensure your floor jack operates at peak performance, enhancing your productivity and safety in the garage.

VEVOR Low Profile Floor Jack User Manual

Model: WD-A-02250-A00-0

Description of the Symbols

WARNING: The Low Profile Floor Jack must be used only on hard, level surfaces and be free to roll during lifting and lowering. Do not get under a vehicle supported only by a trolley jack-use support stands.

CAUTION: Carefully read instructions and procedures for safe operations.

Inspections

1. Before Each Use

Visual inspection should be made before using the garage jack for abnormal conditions such as cracked welds, leaks and damaged, loose, or missing parts.

2. After Each Use

The garage jack should be inspected immediately if the lift is believed to have been subjected to an abnormal load or shock. It is recommended that inspection be made by the manufacturer’s or supplier’s authorised repair facility.

Recommendations for Safe Usage of the Jack

1. The jack should be used on a hard level surface and be free to roll during lifting and lowering.

2. The unlifted wheels of the vehicle should be chocked.

3. The load should be centrally located on the head cap.

4. No person should remain in a vehicle that is being lifted.

5. The jack should be used for lifting and lowering only. The raised vehicle should be supported on vehicle support stands.

6. No person should get their body under a vehicle that is supported only by a hydraulic trolley jack.

7. The vehicle manufacturer’s owner’s manual should be consulted before lifting the vehicle.

8. Ensure the lift point is stable and properly centered on the head cap.

9. Do not move or dolly the vehicle while on the jack.

Caution Before Using

Due to shipment and/or handling, air can be trapped in the hydraulic system, interfering with the jack’s lifting. To release air from the hydraulic system:

1. Open the release valve by turning the jack handle counterclockwise.

2. Remove the Rubber Plug from the cylinder.

3. Rapidly pump the jack handle through several full strokes.

4. Replace the Rubber Plug in the cylinder.

Warning

1. The unlifted wheels of the vehicle should be chocked.

2. The load should be centrally located on the head cap.

3. No person should remain in a vehicle that is being lifted.

4. The vehicle manufacturer’s owner’s manual should be consulted before lifting the vehicle.

5. The hydraulic trolley jack should be used for lifting and lowering only. And it can not be used as a support tool.

Set Up Before Use

WARNING: Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual, including all text under subheadings, before setting up or using this product.

Attaching the Handle

1. Attach the Upper Handle to the Lower Handle.

2. Insert the assembled handle into the handle socket. The pin on the lower end of the handle fits into the handle socket slot.

Hydraulic Power Unit

• Rubber Plug

• Relief Valve

• Handle Socket

• Pressure Overload Valve, please do not adjust it privately.

Low Profile Floor Jack Operating Instructions

WARNING: Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual, including all text under subheadings, before setting up or using this product.

Air Removal

BEFORE EACH USE OR IF JACK PERFORMANCE DECREASES
Check for excessive air and proper hydraulic fluid level in Jack. If Jack appears not to be working properly, it may be necessary to purge its hydraulic system of excessive air as follows:

1. Loosen the Rubber Plug.

2. Check fluid level and, if necessary, top off by adding Hydraulic Fluid.

3. Turn the Handle counterclockwise to release the Relief Valve, and then attach the handle to the handle socket, and pump the handle several times quickly.

4. Replace the Rubber Plug into the cylinder and tighten the Relief Valve clockwise before lifting.

5. IMPORTANT: After removing the air, test the Jack for proper operation before its actual use.

6. If the air is removed and the Jack does not appear to be working properly, do not use it until a qualified service technician repairs it.

Adding Hydraulic Fluid

• Remove the Rubber Plug. Do not remove or loosen the Pressure Overload Valve.

• Add high-grade hydraulic fluid (sold separately) slowly until it reaches 1/4″ below the top of the Fill Port.
  Note: Do not touch the handle when adding hydraulic fluid.

• Replace the Rubber Plug in the cylinder.

Lifting

WARNING: Park vehicle on a flat, level, solid surface safely away from oncoming traffic. Turn off the vehicle’s engine. Place the vehicle’s transmission in “PARK” (if automatic) or in its lowest gear (if manual). Set the vehicle’s emergency brake. Then chock the wheels that are not being lifted.

1. Attach the handle on the Relief Valve and slowly twist the Handle counterclockwise to lower the Jack. Once the Jack is fully lowered, twist the Handle clockwise to the tightest position to close the Valve.

2. Carefully position the Jack’s Saddle under the manufacturer’s recommended lifting point.
   (See the vehicle manufacturer’s owner’s manual for the location of the frame lifting point.)

3. Attach the handle to the handle socket and pump the handle until the top of the saddle has nearly reached the vehicle’s lifting point. Position the Saddle directly under the vehicle’s lifting point.

4. To lift the vehicle, pump the Handle. Use smooth, full strokes.

5. Select matching jack stands (sold separately) of appropriate capacity. Set the
   jack stands to the same height according to the manufacturer’s instructions, making sure they lock securely into position.

6. Position the jack stands’ saddles under the manufacturer’s recommended support points.
   WARNING! Ensure that the vehicle support points are fully seated in the saddles
   of both jack stands. Use a matched pair of jack stands per vehicle to support one end only.

7. Attach the handle on the Relief Valve and slowly twist the Handle counterclockwise to lower the car onto the jack stands’ saddles.

8. Once the vehicle is fully seated on the jack stands, continue slowly lowering the Jack until it is completely lowered.

9. Remove the Jack and store safely out of the way.

Lowering

1. Carefully remove all tools, parts, etc., from under the vehicle.
2. Position the Jack’s Saddle under the lifting point. Attach the handle on the Handle Socket and pump the handle to raise the vehicle high enough to clear the jack stands.
3. Carefully remove the jack stands.
4. Attach the handle on the Relief Valve and slowly turn the Handle counterclockwise to lower the vehicle onto the ground.
5. Lower the Jack completely. Store the Jack indoors out of children’s reach.

Maintenance and Servicing

WARNING: Procedures not specifically explained in this manual must be performed only by a qualified technician.

WARNING: TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, correct the problem before further use.

Cleaning, Maintenance and Lubrication

1. BEFORE EACH USE, inspect the general condition of the Jack. Check for:

• Loose hardware
• Misalignment or binding of moving parts
• Cracked or broken parts
• Any condition that may affect its safe operation

2. BEFORE EACH USE, thoroughly test the Jack for proper operation before its actual use. If the Jack is not working properly, follow the AIR REMOVAL instructions.

3. AT LEAST ONCE EVERY THREE YEARS, change the hydraulic fluid:

• With the Low Profile Floor Jack fully lowered, remove the Rubber Plug.
• Tip the Jack over to allow the old hydraulic fluid to drain out completely.
  Dispose of the old hydraulic fluid per local regulations.
• With the Jack upright, fill the Hydraulic Unit with high-grade hydraulic fluid until the fluid is 1/4″ below the top of the Fill Port.
  Attaching the handle on the Relief Valve and turn the Handle counterclockwise to open the Release Valve.
• Pump the Handle up and down quickly several times to purge air from the system.
• Recheck fluid level and refill as needed.
• Replace the Rubber Plug into the cylinder.

4. AFTER EACH USE, wipe with a clean cloth. Store the Jack indoors out of children’s reach.

Troubleshooting

WARNING: TO PREVENT SERIOUS INJURY:
Use caution when troubleshooting a malfunctioning jack. Stay well clear of the supported load. Completely resolve all problems before use. If the solutions presented in the Troubleshooting guide do not solve the problem, have a qualified technician inspect and repair the floor jack before use.

After the jack is repaired:

Test the Low Profile Floor Jack carefully without a load by raising and lowering it fully, checking for proper operation, before returning the jack to operation.

DO NOT USE A DAMAGED OR MALFUNCTIONING JACK

PLEASE READ THE FOLLOWING CAREFULLY

The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer nor distributor makes any representation or warranty to the buyer that he or she is qualified to make any repairs to the product or that he or she is competent to replace any parts of the product.

The manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, not the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts or out of his or her installation of replacement parts.

NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

Low Profile Floor Jack Technical Specifications